Influence of the parallel oil‐secondary air and F‐layer secondary air distribution on the flow, combustion, and NOx generation characteristics of FW down‐fired boilers retrofitted with a stable combustion technology.

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Title: Influence of the parallel oil‐secondary air and F‐layer secondary air distribution on the flow, combustion, and NOx generation characteristics of FW down‐fired boilers retrofitted with a stable combustion technology.
Authors: Du, He1 (AUTHOR), Li, Zhengqi1 (AUTHOR) green@hit.edu.cn, Liu, Zheng1 (AUTHOR), Zhang, Mingdi1 (AUTHOR), Chen, Zhichao1 (AUTHOR), Song, Jian2 (AUTHOR), Fang, Fan3 (AUTHOR), Xiao, Ronghua4 (AUTHOR)
Source: Asia-Pacific Journal of Chemical Engineering. Nov2022, Vol. 17 Issue 6, p1-17. 17p.
Subjects: Coal combustion, Pulverized coal, Thermal efficiency, Boilers, Combustion, Air flow, Flue gases, Oxygen carriers
Abstract: To further reduce the NOx emissions of the down‐fired boiler while improving its low‐load stable combustion capacity, a new low NOx combustion organization mode that utilizes the high velocity parallel oil‐secondary air to improve the pulverized coal combustion process was proposed based on a novel stable combustion technology. We carried out cold airflow experiments under different oil‐secondary air and F‐layer secondary air distributions (mass flow rate ratios of 1:9, 1:3, 2:3) based on a 300 MWe Foster Wheeler down‐fired boiler to study its influence on the flow and mixing characteristics of the coal/airflow. Results show that the mixing between the oil‐secondary air and the fuel‐rich coal/airflow is gradually delayed with the increase of the secondary air distribution. When the secondary air distribution reaches more than 2:3, the oil‐secondary air starts to become the dominant airflow that influences the whole flow field in the furnace. Based on the result of the cold airflow experiment, we carried out industrial measurements under different parallel oil‐secondary air and F‐layer secondary air distributions (4:6, 5:5, 6:4) on a 600 MWe FW down‐fired boiler under the condition of using the high velocity oil‐secondary air. The ignition distance of the fuel‐rich coal/airflow, the flue gas temperature, the O2, CO, and NOx concentrations in the furnace were measured. At the secondary air distribution of 4:6, the ignition distance of the fuel‐rich coal/airflow was about 1.31 m. When the secondary air distribution was increased to 5:5 and 6:4, the ignition was put off, but the pulverized coal/airflow could still catch on fire in time. With the increase of the parallel oil‐secondary air proportion, the flame center in the furnace did not move downward substantially. In three cases, the lowest O2 concentrations in the inspection port area under the burner were all below 1% (peak CO concentration values were all above 28,000 ppm). The pulverized coal all burned in a strong reducing atmosphere. At secondary air distributions of 4:6, 5:5, and 6:4, NOx emissions of the boiler were, respectively, 825.83, 819.48, and 853.86 mg/Nm3 (O2 = 6%). The thermal efficiency was, respectively, 90.09%, 89.16%, and 90.98%. In actual operation, the recommended secondary air distribution is 6:4. [ABSTRACT FROM AUTHOR]
Copyright of Asia-Pacific Journal of Chemical Engineering is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
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  Data: Influence of the parallel oil‐secondary air and F‐layer secondary air distribution on the flow, combustion, and NOx generation characteristics of FW down‐fired boilers retrofitted with a stable combustion technology.
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  Data: <searchLink fieldCode="AR" term="%22Du%2C+He%22">Du, He</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Li%2C+Zhengqi%22">Li, Zhengqi</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> green@hit.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Liu%2C+Zheng%22">Liu, Zheng</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhang%2C+Mingdi%22">Zhang, Mingdi</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Chen%2C+Zhichao%22">Chen, Zhichao</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Song%2C+Jian%22">Song, Jian</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Fang%2C+Fan%22">Fang, Fan</searchLink><relatesTo>3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Xiao%2C+Ronghua%22">Xiao, Ronghua</searchLink><relatesTo>4</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Asia-Pacific+Journal+of+Chemical+Engineering%22">Asia-Pacific Journal of Chemical Engineering</searchLink>. Nov2022, Vol. 17 Issue 6, p1-17. 17p.
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  Data: <searchLink fieldCode="DE" term="%22Coal+combustion%22">Coal combustion</searchLink><br /><searchLink fieldCode="DE" term="%22Pulverized+coal%22">Pulverized coal</searchLink><br /><searchLink fieldCode="DE" term="%22Thermal+efficiency%22">Thermal efficiency</searchLink><br /><searchLink fieldCode="DE" term="%22Boilers%22">Boilers</searchLink><br /><searchLink fieldCode="DE" term="%22Combustion%22">Combustion</searchLink><br /><searchLink fieldCode="DE" term="%22Air+flow%22">Air flow</searchLink><br /><searchLink fieldCode="DE" term="%22Flue+gases%22">Flue gases</searchLink><br /><searchLink fieldCode="DE" term="%22Oxygen+carriers%22">Oxygen carriers</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: To further reduce the NOx emissions of the down‐fired boiler while improving its low‐load stable combustion capacity, a new low NOx combustion organization mode that utilizes the high velocity parallel oil‐secondary air to improve the pulverized coal combustion process was proposed based on a novel stable combustion technology. We carried out cold airflow experiments under different oil‐secondary air and F‐layer secondary air distributions (mass flow rate ratios of 1:9, 1:3, 2:3) based on a 300 MWe Foster Wheeler down‐fired boiler to study its influence on the flow and mixing characteristics of the coal/airflow. Results show that the mixing between the oil‐secondary air and the fuel‐rich coal/airflow is gradually delayed with the increase of the secondary air distribution. When the secondary air distribution reaches more than 2:3, the oil‐secondary air starts to become the dominant airflow that influences the whole flow field in the furnace. Based on the result of the cold airflow experiment, we carried out industrial measurements under different parallel oil‐secondary air and F‐layer secondary air distributions (4:6, 5:5, 6:4) on a 600 MWe FW down‐fired boiler under the condition of using the high velocity oil‐secondary air. The ignition distance of the fuel‐rich coal/airflow, the flue gas temperature, the O2, CO, and NOx concentrations in the furnace were measured. At the secondary air distribution of 4:6, the ignition distance of the fuel‐rich coal/airflow was about 1.31 m. When the secondary air distribution was increased to 5:5 and 6:4, the ignition was put off, but the pulverized coal/airflow could still catch on fire in time. With the increase of the parallel oil‐secondary air proportion, the flame center in the furnace did not move downward substantially. In three cases, the lowest O2 concentrations in the inspection port area under the burner were all below 1% (peak CO concentration values were all above 28,000 ppm). The pulverized coal all burned in a strong reducing atmosphere. At secondary air distributions of 4:6, 5:5, and 6:4, NOx emissions of the boiler were, respectively, 825.83, 819.48, and 853.86 mg/Nm3 (O2 = 6%). The thermal efficiency was, respectively, 90.09%, 89.16%, and 90.98%. In actual operation, the recommended secondary air distribution is 6:4. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Asia-Pacific Journal of Chemical Engineering is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1002/apj.2827
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 17
        StartPage: 1
    Subjects:
      – SubjectFull: Coal combustion
        Type: general
      – SubjectFull: Pulverized coal
        Type: general
      – SubjectFull: Thermal efficiency
        Type: general
      – SubjectFull: Boilers
        Type: general
      – SubjectFull: Combustion
        Type: general
      – SubjectFull: Air flow
        Type: general
      – SubjectFull: Flue gases
        Type: general
      – SubjectFull: Oxygen carriers
        Type: general
    Titles:
      – TitleFull: Influence of the parallel oil‐secondary air and F‐layer secondary air distribution on the flow, combustion, and NOx generation characteristics of FW down‐fired boilers retrofitted with a stable combustion technology.
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            NameFull: Du, He
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            NameFull: Li, Zhengqi
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            NameFull: Liu, Zheng
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            NameFull: Zhang, Mingdi
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            NameFull: Chen, Zhichao
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            – D: 01
              M: 11
              Text: Nov2022
              Type: published
              Y: 2022
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