Non-contact monitoring of the freeze-drying process of microparticles using microwave resonance spectroscopy.

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Title: Non-contact monitoring of the freeze-drying process of microparticles using microwave resonance spectroscopy.
Authors: Nakagawa, Kyuya1 (AUTHOR) kyuya@cheme.kyoto-u.ac.jp, Baba, Kazuki1 (AUTHOR), Nakamura, Mihiro1 (AUTHOR), Kono, Shinji2 (AUTHOR)
Source: Drying Technology. 2024, Vol. 42 Issue 7, p1199-1207. 9p.
Subjects: Freeze-drying, Microwave spectroscopy, Multiple regression analysis, Mannitol, Frequency spectra
Abstract: Spray freeze-drying has emerged as a promising alternative to conventional vial freeze-drying. In this study, we have developed a non-contact monitoring technique for the freeze-drying of microparticles utilizing microwave resonance spectroscopy. Spectral changes, indicative of the degree of drying, were successfully captured during the freeze-drying process of particulate samples ranging in size from approximately 0.6–3.5 mm. The observed spectral patterns demonstrated significant dependence on both the mean particle size and the formulation type (mannitol or sucrose). The partial least squares method was employed to extract data series strongly correlated with the drying progress. Multiple regression analysis was then utilized to derive regression equations, yielding values representing the drying progress based on the intensity values at selected frequencies within the spectra. The resulting regression equations accurately replicated the experimentally estimated drying kinetics. Notably, a robust regression equation was obtained, demonstrating applicability to various formulations and particle sizes, with coefficient of determination values ranging from 0.95 to 0.99. Furthermore, it was suggested that a correlation between the obtained spectra and the change in moisture content during secondary drying. Microwave resonance spectroscopy proves to be a versatile technique for monitoring freeze-drying processes, offering insights that can enhance the efficiency and adaptability of this critical pharmaceutical manufacturing step. [ABSTRACT FROM AUTHOR]
Copyright of Drying Technology is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
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  Data: Non-contact monitoring of the freeze-drying process of microparticles using microwave resonance spectroscopy.
– Name: Author
  Label: Authors
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  Data: <searchLink fieldCode="AR" term="%22Nakagawa%2C+Kyuya%22">Nakagawa, Kyuya</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> kyuya@cheme.kyoto-u.ac.jp</i><br /><searchLink fieldCode="AR" term="%22Baba%2C+Kazuki%22">Baba, Kazuki</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Nakamura%2C+Mihiro%22">Nakamura, Mihiro</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kono%2C+Shinji%22">Kono, Shinji</searchLink><relatesTo>2</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Drying+Technology%22">Drying Technology</searchLink>. 2024, Vol. 42 Issue 7, p1199-1207. 9p.
– Name: Subject
  Label: Subjects
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Freeze-drying%22">Freeze-drying</searchLink><br /><searchLink fieldCode="DE" term="%22Microwave+spectroscopy%22">Microwave spectroscopy</searchLink><br /><searchLink fieldCode="DE" term="%22Multiple+regression+analysis%22">Multiple regression analysis</searchLink><br /><searchLink fieldCode="DE" term="%22Mannitol%22">Mannitol</searchLink><br /><searchLink fieldCode="DE" term="%22Frequency+spectra%22">Frequency spectra</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Spray freeze-drying has emerged as a promising alternative to conventional vial freeze-drying. In this study, we have developed a non-contact monitoring technique for the freeze-drying of microparticles utilizing microwave resonance spectroscopy. Spectral changes, indicative of the degree of drying, were successfully captured during the freeze-drying process of particulate samples ranging in size from approximately 0.6–3.5 mm. The observed spectral patterns demonstrated significant dependence on both the mean particle size and the formulation type (mannitol or sucrose). The partial least squares method was employed to extract data series strongly correlated with the drying progress. Multiple regression analysis was then utilized to derive regression equations, yielding values representing the drying progress based on the intensity values at selected frequencies within the spectra. The resulting regression equations accurately replicated the experimentally estimated drying kinetics. Notably, a robust regression equation was obtained, demonstrating applicability to various formulations and particle sizes, with coefficient of determination values ranging from 0.95 to 0.99. Furthermore, it was suggested that a correlation between the obtained spectra and the change in moisture content during secondary drying. Microwave resonance spectroscopy proves to be a versatile technique for monitoring freeze-drying processes, offering insights that can enhance the efficiency and adaptability of this critical pharmaceutical manufacturing step. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Drying Technology is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.1080/07373937.2024.2308608
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 9
        StartPage: 1199
    Subjects:
      – SubjectFull: Freeze-drying
        Type: general
      – SubjectFull: Microwave spectroscopy
        Type: general
      – SubjectFull: Multiple regression analysis
        Type: general
      – SubjectFull: Mannitol
        Type: general
      – SubjectFull: Frequency spectra
        Type: general
    Titles:
      – TitleFull: Non-contact monitoring of the freeze-drying process of microparticles using microwave resonance spectroscopy.
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            NameFull: Nakagawa, Kyuya
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            NameFull: Baba, Kazuki
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            NameFull: Nakamura, Mihiro
      – PersonEntity:
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            NameFull: Kono, Shinji
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          Dates:
            – D: 15
              M: 05
              Text: 2024
              Type: published
              Y: 2024
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              Value: 42
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            – TitleFull: Drying Technology
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