Evaluating the microstructural and mechanical properties of TiO2/AA7075 metal matrix nanocomposite via friction stir processing.

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Bibliographic Details
Title: Evaluating the microstructural and mechanical properties of TiO2/AA7075 metal matrix nanocomposite via friction stir processing.
Authors: Abdullah, Mahmoud E.1 (AUTHOR) bsu_mahmoud@techedu.bsu.edu.eg, Mohammed, Moustafa M.1 (AUTHOR), Ahmed, Fathy S.2 (AUTHOR), Kubit, Andrzej3 (AUTHOR), Aghajani Derazkola, Hamed4 (AUTHOR) h.aghajaniderazkola@utwente.nl
Source: International Journal of Advanced Manufacturing Technology. Apr2025, Vol. 137 Issue 9, p4741-4760. 20p.
Subjects: Friction stir processing, Mechanical properties of metals, Tensile strength, Fracture mechanics, Aluminum alloys
Abstract: This study investigates the effect of TiO₂ nanoparticle reinforcement based on volume ratio on the mechanical properties and microstructure of AA7075 aluminum alloy processed by friction stir processing (FSP). Samples with varying TiO₂ contents and blind hole spacings (5 mm, 7.5 mm, and 10 mm) were analyzed. Results show that optimal TiO₂ dispersion, achieved at a 5-mm spacing (Sample T1), significantly enhances hardness (96.6 HV), ultimate tensile strength (506 MPa), and ductility (9.7% elongation). Microstructural analysis reveals grain refinement and improved fracture toughness due to nanoparticle-induced crack growth suppression. However, higher TiO₂ concentrations lead to increased brittleness. The study highlights the importance of controlling nanoparticle distribution and process parameters to maximize mechanical performance, concluding that a balance between reinforcement concentration and dispersion is essential for optimizing the properties of AA7075-TiO₂ nanocomposites. [ABSTRACT FROM AUTHOR]
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Database: Engineering Source
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Abstract:This study investigates the effect of TiO₂ nanoparticle reinforcement based on volume ratio on the mechanical properties and microstructure of AA7075 aluminum alloy processed by friction stir processing (FSP). Samples with varying TiO₂ contents and blind hole spacings (5 mm, 7.5 mm, and 10 mm) were analyzed. Results show that optimal TiO₂ dispersion, achieved at a 5-mm spacing (Sample T1), significantly enhances hardness (96.6 HV), ultimate tensile strength (506 MPa), and ductility (9.7% elongation). Microstructural analysis reveals grain refinement and improved fracture toughness due to nanoparticle-induced crack growth suppression. However, higher TiO₂ concentrations lead to increased brittleness. The study highlights the importance of controlling nanoparticle distribution and process parameters to maximize mechanical performance, concluding that a balance between reinforcement concentration and dispersion is essential for optimizing the properties of AA7075-TiO₂ nanocomposites. [ABSTRACT FROM AUTHOR]
ISSN:02683768
DOI:10.1007/s00170-025-15437-7