View in EDS

Enhanced Machinability of Additively Manufactured Copper with Diamond-Like Carbon (DLC)-Coated Tools: An Experimental Investigation.

Saved in:
Bibliographic Details
Title: Enhanced Machinability of Additively Manufactured Copper with Diamond-Like Carbon (DLC)-Coated Tools: An Experimental Investigation.
Authors: Mohan, R. Raj1 (AUTHOR), Hareharen, K.2 (AUTHOR) hareharen@mech.sastra.ac.in, Manikanta, Javvadi Eswara3 (AUTHOR), Krishnan, S. Navaneetha1 (AUTHOR), Sakthivel, B.1 (AUTHOR), Narayanan, Babu4 (AUTHOR)
Source: Journal of Materials Engineering & Performance. Feb2026, Vol. 35 Issue 7, p6519-6530. 12p.
Subjects: Diamond-like carbon, Machining, Three-dimensional printing, Copper, Drilling machines (Manufacturing), Surface roughness, Cutting (Materials)
Abstract: Typically, parts made with additive manufacturing are challenging for machining, which raises expenses and increases tool wear. Copper, a soft and easy-to-workable material, has found new applications in electronics and electrical fields due to its wear resistance, high thermal and electrical conductivity, self-lubrication, and superior corrosion resistance. Hard coatings are used to enhance wear resistance, hardness, and corrosion resistance without altering the bulk material's properties. Diamond-like carbon (DLC) is an effective tool coating, and films are thermally stable, highly hard, and have a low friction coefficient, improving chip evacuation and enabling dry machining. The aim of this study is to optimize drilling process parameters, compare the drilling performance of a DLC-coated carbide tool with an uncoated tool for both 0° and 90° printed orientation copper sample obtained by bound powder extrusion (BPE), characterize the burr produced through scanning electron microscope (SEM) analysis, and evaluate the machined surface's average surface roughness. The study demonstrates that the DLC coating improves surface smoothness across various orientations, decreases tool wear, and increases material removal rates. For the DLC-coated tool at 0° orientation condition, an MRR value of 85.604 × 10−3 g/s is also noted; 586 rpm and 165 mm/min are the optimal process parameters. Similarly, with 90° orientation, an MRR of 11.728 × 10−3 g/s is obtained with optimum process parameters of speed at 3271 rpm and feed rate of 198 mm/min. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
Database: Engineering Source
FullText Text:
  Availability: 0
Header DbId: egs
DbLabel: Engineering Source
An: 191806662
AccessLevel: 6
PubType: Academic Journal
PubTypeId: academicJournal
PreciseRelevancyScore: 0
IllustrationInfo
Items – Name: Title
  Label: Title
  Group: Ti
  Data: Enhanced Machinability of Additively Manufactured Copper with Diamond-Like Carbon (DLC)-Coated Tools: An Experimental Investigation.
– Name: Author
  Label: Authors
  Group: Au
  Data: <searchLink fieldCode="AR" term="%22Mohan%2C+R%2E+Raj%22">Mohan, R. Raj</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Hareharen%2C+K%2E%22">Hareharen, K.</searchLink><relatesTo>2</relatesTo> (AUTHOR)<i> hareharen@mech.sastra.ac.in</i><br /><searchLink fieldCode="AR" term="%22Manikanta%2C+Javvadi+Eswara%22">Manikanta, Javvadi Eswara</searchLink><relatesTo>3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Krishnan%2C+S%2E+Navaneetha%22">Krishnan, S. Navaneetha</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Sakthivel%2C+B%2E%22">Sakthivel, B.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Narayanan%2C+Babu%22">Narayanan, Babu</searchLink><relatesTo>4</relatesTo> (AUTHOR)
– Name: TitleSource
  Label: Source
  Group: Src
  Data: <searchLink fieldCode="JN" term="%22Journal+of+Materials+Engineering+%26+Performance%22">Journal of Materials Engineering & Performance</searchLink>. Feb2026, Vol. 35 Issue 7, p6519-6530. 12p.
– Name: Subject
  Label: Subjects
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Diamond-like+carbon%22">Diamond-like carbon</searchLink><br /><searchLink fieldCode="DE" term="%22Machining%22">Machining</searchLink><br /><searchLink fieldCode="DE" term="%22Three-dimensional+printing%22">Three-dimensional printing</searchLink><br /><searchLink fieldCode="DE" term="%22Copper%22">Copper</searchLink><br /><searchLink fieldCode="DE" term="%22Drilling+machines+%28Manufacturing%29%22">Drilling machines (Manufacturing)</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+roughness%22">Surface roughness</searchLink><br /><searchLink fieldCode="DE" term="%22Cutting+%28Materials%29%22">Cutting (Materials)</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Typically, parts made with additive manufacturing are challenging for machining, which raises expenses and increases tool wear. Copper, a soft and easy-to-workable material, has found new applications in electronics and electrical fields due to its wear resistance, high thermal and electrical conductivity, self-lubrication, and superior corrosion resistance. Hard coatings are used to enhance wear resistance, hardness, and corrosion resistance without altering the bulk material's properties. Diamond-like carbon (DLC) is an effective tool coating, and films are thermally stable, highly hard, and have a low friction coefficient, improving chip evacuation and enabling dry machining. The aim of this study is to optimize drilling process parameters, compare the drilling performance of a DLC-coated carbide tool with an uncoated tool for both 0° and 90° printed orientation copper sample obtained by bound powder extrusion (BPE), characterize the burr produced through scanning electron microscope (SEM) analysis, and evaluate the machined surface's average surface roughness. The study demonstrates that the DLC coating improves surface smoothness across various orientations, decreases tool wear, and increases material removal rates. For the DLC-coated tool at 0° orientation condition, an MRR value of 85.604 × 10−3 g/s is also noted; 586 rpm and 165 mm/min are the optimal process parameters. Similarly, with 90° orientation, an MRR of 11.728 × 10−3 g/s is obtained with optimum process parameters of speed at 3271 rpm and feed rate of 198 mm/min. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
PLink https://search.ebscohost.com/login.aspx?direct=true&site=eds-live&db=egs&AN=191806662
RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1007/s11665-025-12125-1
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 12
        StartPage: 6519
    Subjects:
      – SubjectFull: Diamond-like carbon
        Type: general
      – SubjectFull: Machining
        Type: general
      – SubjectFull: Three-dimensional printing
        Type: general
      – SubjectFull: Copper
        Type: general
      – SubjectFull: Drilling machines (Manufacturing)
        Type: general
      – SubjectFull: Surface roughness
        Type: general
      – SubjectFull: Cutting (Materials)
        Type: general
    Titles:
      – TitleFull: Enhanced Machinability of Additively Manufactured Copper with Diamond-Like Carbon (DLC)-Coated Tools: An Experimental Investigation.
        Type: main
  BibRelationships:
    HasContributorRelationships:
      – PersonEntity:
          Name:
            NameFull: Mohan, R. Raj
      – PersonEntity:
          Name:
            NameFull: Hareharen, K.
      – PersonEntity:
          Name:
            NameFull: Manikanta, Javvadi Eswara
      – PersonEntity:
          Name:
            NameFull: Krishnan, S. Navaneetha
      – PersonEntity:
          Name:
            NameFull: Sakthivel, B.
      – PersonEntity:
          Name:
            NameFull: Narayanan, Babu
    IsPartOfRelationships:
      – BibEntity:
          Dates:
            – D: 27
              M: 02
              Text: Feb2026
              Type: published
              Y: 2026
          Identifiers:
            – Type: issn-print
              Value: 10599495
          Numbering:
            – Type: volume
              Value: 35
            – Type: issue
              Value: 7
          Titles:
            – TitleFull: Journal of Materials Engineering & Performance
              Type: main
ResultId 1