Comparison of the Mechanical Properties and Surface Characteristics of Vat Photopolymerization Resin Materials and a Polymethyl Methacrylate Disc Material.

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Title: Comparison of the Mechanical Properties and Surface Characteristics of Vat Photopolymerization Resin Materials and a Polymethyl Methacrylate Disc Material.
Authors: Yu, Fei1 (AUTHOR), Kanda, Ryuhei2 (AUTHOR) kanda-r@cc.osaka-dent.ac.jp, Hashimoto, Yoshiya3 (AUTHOR), Suese, Kazuhiko4 (AUTHOR), Mitamura, Koji5 (AUTHOR), Kobayashi, Yasuyuki1,5 (AUTHOR), Kashiwagi, Kosuke1,2 (AUTHOR)
Source: Materials (1996-1944). Jun2026, Vol. 19 Issue 11, p2220. 18p.
Subjects: Dental resins, Polymethylmethacrylate, Surface properties, Mechanical behavior of materials, Rapid prototyping, Dental implants
Abstract: Additive manufacturing using vat photopolymerization (VPP) resin materials has gained attention for fabricating dental prostheses; however, the effects of material type and build angle on their properties remain unclear. We compared the mechanical properties of two filler-containing VPP hybrid resins, SprintRay Ceramic Crown (CC) and OnX Tough 2 (OT), with those of a conventional polymethyl methacrylate (PMMA) disc material, and evaluated the influence of build angle on surface characteristics, dimensional accuracy, and mechanical performance. Specimens were fabricated using a DLP system at build angles of 0°, 45°, and 90°. Vickers hardness, surface morphology and roughness, dimensional deviations, flexural strength, elastic modulus, and fracture energy were assessed according to relevant standards. CC exhibited significantly higher hardness and elastic modulus than PMMA and OT, whereas OT showed the highest fracture energy. Surface morphology and roughness were strongly affected by build angle, with 45° producing distinct periodic patterns and increased roughness. Dimensional evaluation revealed a tendency toward overbuilding, particularly in the vertical direction at 45°. Flexural properties were also influenced by build angle, with 45° generally providing favorable performance. Both material composition and build angle affect VPP-fabricated dental resin performance, highlighting the importance of appropriate material and processing selection for clinical applications. [ABSTRACT FROM AUTHOR]
Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
  Group: Ti
  Data: Comparison of the Mechanical Properties and Surface Characteristics of Vat Photopolymerization Resin Materials and a Polymethyl Methacrylate Disc Material.
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  Data: <searchLink fieldCode="AR" term="%22Yu%2C+Fei%22">Yu, Fei</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kanda%2C+Ryuhei%22">Kanda, Ryuhei</searchLink><relatesTo>2</relatesTo> (AUTHOR)<i> kanda-r@cc.osaka-dent.ac.jp</i><br /><searchLink fieldCode="AR" term="%22Hashimoto%2C+Yoshiya%22">Hashimoto, Yoshiya</searchLink><relatesTo>3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Suese%2C+Kazuhiko%22">Suese, Kazuhiko</searchLink><relatesTo>4</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Mitamura%2C+Koji%22">Mitamura, Koji</searchLink><relatesTo>5</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kobayashi%2C+Yasuyuki%22">Kobayashi, Yasuyuki</searchLink><relatesTo>1,5</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kashiwagi%2C+Kosuke%22">Kashiwagi, Kosuke</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Materials+%281996-1944%29%22">Materials (1996-1944)</searchLink>. Jun2026, Vol. 19 Issue 11, p2220. 18p.
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  Label: Subjects
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  Data: <searchLink fieldCode="DE" term="%22Dental+resins%22">Dental resins</searchLink><br /><searchLink fieldCode="DE" term="%22Polymethylmethacrylate%22">Polymethylmethacrylate</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+properties%22">Surface properties</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+behavior+of+materials%22">Mechanical behavior of materials</searchLink><br /><searchLink fieldCode="DE" term="%22Rapid+prototyping%22">Rapid prototyping</searchLink><br /><searchLink fieldCode="DE" term="%22Dental+implants%22">Dental implants</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Additive manufacturing using vat photopolymerization (VPP) resin materials has gained attention for fabricating dental prostheses; however, the effects of material type and build angle on their properties remain unclear. We compared the mechanical properties of two filler-containing VPP hybrid resins, SprintRay Ceramic Crown (CC) and OnX Tough 2 (OT), with those of a conventional polymethyl methacrylate (PMMA) disc material, and evaluated the influence of build angle on surface characteristics, dimensional accuracy, and mechanical performance. Specimens were fabricated using a DLP system at build angles of 0°, 45°, and 90°. Vickers hardness, surface morphology and roughness, dimensional deviations, flexural strength, elastic modulus, and fracture energy were assessed according to relevant standards. CC exhibited significantly higher hardness and elastic modulus than PMMA and OT, whereas OT showed the highest fracture energy. Surface morphology and roughness were strongly affected by build angle, with 45° producing distinct periodic patterns and increased roughness. Dimensional evaluation revealed a tendency toward overbuilding, particularly in the vertical direction at 45°. Flexural properties were also influenced by build angle, with 45° generally providing favorable performance. Both material composition and build angle affect VPP-fabricated dental resin performance, highlighting the importance of appropriate material and processing selection for clinical applications. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/ma19112220
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      – Code: eng
        Text: English
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        PageCount: 18
        StartPage: 2220
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      – SubjectFull: Dental resins
        Type: general
      – SubjectFull: Polymethylmethacrylate
        Type: general
      – SubjectFull: Surface properties
        Type: general
      – SubjectFull: Mechanical behavior of materials
        Type: general
      – SubjectFull: Rapid prototyping
        Type: general
      – SubjectFull: Dental implants
        Type: general
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      – TitleFull: Comparison of the Mechanical Properties and Surface Characteristics of Vat Photopolymerization Resin Materials and a Polymethyl Methacrylate Disc Material.
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            NameFull: Yu, Fei
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            NameFull: Kanda, Ryuhei
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            NameFull: Hashimoto, Yoshiya
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            NameFull: Suese, Kazuhiko
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            NameFull: Mitamura, Koji
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            – D: 01
              M: 06
              Text: Jun2026
              Type: published
              Y: 2026
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              Value: 19
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