Numerical study of the effect of the oscillation frequency in buttonhole welding.

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Bibliographic Details
Title: Numerical study of the effect of the oscillation frequency in buttonhole welding.
Authors: Cho, Won-Ik1 cho@bias.de, Schultz, Villads1, Woizeschke, Peer1
Source: Journal of Materials Processing Technology. Nov2018, Vol. 261, p202-212. 11p.
Subjects: Laser welding, Laser beams, Mechanical oscillations, Filler materials, Fourier analysis
Abstract: A three-dimensional transient simulation was conducted with comprehensive models of the laser welding process with a combination of wire feeding and one-dimensional sinusoidal beam oscillation. Both a realistic filler wire feeding and simultaneous melting by oscillating laser beam were considered. The buttonhole formation, which was shown in the simulations, was affected by the shape of the molten filler wire, e.g. the length and angle. The buttonholes formed at higher oscillation frequencies and became clearer with increasing oscillation frequency. The so-called chopping frequency of the wire, found in the frequency domain through Fourier analysis, became more dominant with increasing oscillation frequency. The wire chopping process seems to affect the number of multiple reflections, the power absorption, and the buttonhole behavior. [ABSTRACT FROM AUTHOR]
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Database: Engineering Source
Description
Abstract:A three-dimensional transient simulation was conducted with comprehensive models of the laser welding process with a combination of wire feeding and one-dimensional sinusoidal beam oscillation. Both a realistic filler wire feeding and simultaneous melting by oscillating laser beam were considered. The buttonhole formation, which was shown in the simulations, was affected by the shape of the molten filler wire, e.g. the length and angle. The buttonholes formed at higher oscillation frequencies and became clearer with increasing oscillation frequency. The so-called chopping frequency of the wire, found in the frequency domain through Fourier analysis, became more dominant with increasing oscillation frequency. The wire chopping process seems to affect the number of multiple reflections, the power absorption, and the buttonhole behavior. [ABSTRACT FROM AUTHOR]
ISSN:09240136
DOI:10.1016/j.jmatprotec.2018.05.024