Friction stir processing–induced microstructure refinement enhances corrosion resistance of ZE52 magnesium alloy in simulated physiological environment.

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Title: Friction stir processing–induced microstructure refinement enhances corrosion resistance of ZE52 magnesium alloy in simulated physiological environment.
Authors: Chen, Hou-Jen1 (AUTHOR), Gautam, Prakash Chandra1 (AUTHOR), Lin, Pi-Chen1 (AUTHOR), Wang, Chih-Kai2 (AUTHOR), Lin, Hsin-Chih1 (AUTHOR) hclinntu@ntu.edu.tw
Source: Journal of Alloys & Compounds. Mar2026, Vol. 1057, pN.PAG-N.PAG. 1p.
Subjects: Friction stir processing, Corrosion resistance, Grain refinement, Electrochemical experiments, Physiologic salines, Magnesium alloys, Bioabsorbable implants
Abstract: Magnesium (Mg) alloys are promising biodegradable orthopedic implants due to their bone-like mechanical properties and biocompatibility, but rapid degradation remains a major obstacle. In this study, friction stir processing (FSP) with different traverse speeds was applied to a ZE52 Mg alloy to tailor its microstructure and improve corrosion resistance in simulated body fluid (SBF). FSP refined coarse grains of the base material into fine equiaxed structures, fragmented and homogenized secondary phases, and increased the solid solubility of alloying elements in the α-Mg matrix. Electrochemical tests showed that the polarization resistance increased from 346.6 Ω·cm2 (BM) to 914.1 Ω·cm2 (FSP 1200–200), while the corrosion current density decreased by nearly one order of magnitude. Long-term immersion confirmed delayed pH rise and reduced corrosion depth. These results demonstrate that FSP is an effective strategy to enhance the corrosion performance of ZE52 Mg alloys, providing valuable insights for the development of biodegradable orthopedic implants. • FSP refines ZE52–2–3 µm equiaxed grains and homogenizes second phases. • Traverse speed 200 mm·min−1 yields highest R p (914 Ω·cm2) and lowest i corr. • RE solute re-solution suppresses W/Zn 2 Zr 3 , mitigating micro-galvanic attack. • XPS shows RE-oxide–enriched films (Y 2 O 3 , Nd 2 O 3 , Gd 2 O 3) stabilizing passivation. • 20-day SBF immersion shows delayed pH rise and reduced corrosion depth. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Alloys & Compounds is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Friction stir processing–induced microstructure refinement enhances corrosion resistance of ZE52 magnesium alloy in simulated physiological environment.
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  Data: <searchLink fieldCode="AR" term="%22Chen%2C+Hou-Jen%22">Chen, Hou-Jen</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Gautam%2C+Prakash+Chandra%22">Gautam, Prakash Chandra</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Lin%2C+Pi-Chen%22">Lin, Pi-Chen</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wang%2C+Chih-Kai%22">Wang, Chih-Kai</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Lin%2C+Hsin-Chih%22">Lin, Hsin-Chih</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> hclinntu@ntu.edu.tw</i>
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Alloys+%26+Compounds%22">Journal of Alloys & Compounds</searchLink>. Mar2026, Vol. 1057, pN.PAG-N.PAG. 1p.
– Name: Subject
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  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Friction+stir+processing%22">Friction stir processing</searchLink><br /><searchLink fieldCode="DE" term="%22Corrosion+resistance%22">Corrosion resistance</searchLink><br /><searchLink fieldCode="DE" term="%22Grain+refinement%22">Grain refinement</searchLink><br /><searchLink fieldCode="DE" term="%22Electrochemical+experiments%22">Electrochemical experiments</searchLink><br /><searchLink fieldCode="DE" term="%22Physiologic+salines%22">Physiologic salines</searchLink><br /><searchLink fieldCode="DE" term="%22Magnesium+alloys%22">Magnesium alloys</searchLink><br /><searchLink fieldCode="DE" term="%22Bioabsorbable+implants%22">Bioabsorbable implants</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Magnesium (Mg) alloys are promising biodegradable orthopedic implants due to their bone-like mechanical properties and biocompatibility, but rapid degradation remains a major obstacle. In this study, friction stir processing (FSP) with different traverse speeds was applied to a ZE52 Mg alloy to tailor its microstructure and improve corrosion resistance in simulated body fluid (SBF). FSP refined coarse grains of the base material into fine equiaxed structures, fragmented and homogenized secondary phases, and increased the solid solubility of alloying elements in the α-Mg matrix. Electrochemical tests showed that the polarization resistance increased from 346.6 Ω·cm2 (BM) to 914.1 Ω·cm2 (FSP 1200–200), while the corrosion current density decreased by nearly one order of magnitude. Long-term immersion confirmed delayed pH rise and reduced corrosion depth. These results demonstrate that FSP is an effective strategy to enhance the corrosion performance of ZE52 Mg alloys, providing valuable insights for the development of biodegradable orthopedic implants. • FSP refines ZE52–2–3 µm equiaxed grains and homogenizes second phases. • Traverse speed 200 mm·min−1 yields highest R p (914 Ω·cm2) and lowest i corr. • RE solute re-solution suppresses W/Zn 2 Zr 3 , mitigating micro-galvanic attack. • XPS shows RE-oxide–enriched films (Y 2 O 3 , Nd 2 O 3 , Gd 2 O 3) stabilizing passivation. • 20-day SBF immersion shows delayed pH rise and reduced corrosion depth. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Alloys & Compounds is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1016/j.jallcom.2026.186706
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 1
        StartPage: N.PAG
    Subjects:
      – SubjectFull: Friction stir processing
        Type: general
      – SubjectFull: Corrosion resistance
        Type: general
      – SubjectFull: Grain refinement
        Type: general
      – SubjectFull: Electrochemical experiments
        Type: general
      – SubjectFull: Physiologic salines
        Type: general
      – SubjectFull: Magnesium alloys
        Type: general
      – SubjectFull: Bioabsorbable implants
        Type: general
    Titles:
      – TitleFull: Friction stir processing–induced microstructure refinement enhances corrosion resistance of ZE52 magnesium alloy in simulated physiological environment.
        Type: main
  BibRelationships:
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      – PersonEntity:
          Name:
            NameFull: Chen, Hou-Jen
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            NameFull: Gautam, Prakash Chandra
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            NameFull: Lin, Pi-Chen
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            NameFull: Wang, Chih-Kai
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            NameFull: Lin, Hsin-Chih
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            – D: 05
              M: 03
              Text: Mar2026
              Type: published
              Y: 2026
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              Value: 09258388
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              Value: 1057
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            – TitleFull: Journal of Alloys & Compounds
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